Co-Extrusion WPC Floor

Why Choose Us?

Broad Market

We have established long-term and stable cooperative relations with dealers in Southeast Asia, the Middle East, South America, Africa and Europe. You are welcome to visit our factory and hope to reach cooperation in the near future.

Wide Product Range

Deyu New Materials Co., Ltd. is located in Huzhou City, the northern part of Zhejiang, which is known as the origin of WPC flooring. Its main products include SPC flooring, WPC flooring, WPC wallboard, WPC fence, SPC wallboard and related accessories.

Professional Technical Team

Our factory has a total of 12 production lines. We have our own factory with a strong R&D and production team. The production workshop area exceeds 10,000 square meters.

Complete Qualifications

The products are made of environmentally friendly materials, with the advantages of no pollution, zero formaldehyde, waterproof, moisture-proof, fireproof, flame retardant, wear-resistant, etc. The products have obtained FSC, CE, SGS, ISO certification.

Definition of Co-Extrusion WPC Floor

Co-extrusion is a sophisticated manufacturing technique, which combines two or more materials simultaneously, yielding a composite with distinct layers. In WPC, this process integrates an outer cap layer alongside the core material. Engineered for superior performance, the outer layer shields the core, augmenting the durability and aesthetics of Co-Extrusion WPC Flooring. This method ensures that the composite achieves optimal strength, resilience, and visual appeal, making it ideal for various applications, especially in outdoor settings where weather resistance and longevity are paramount.

Benefits of Co-Extrusion WPC Floor

Co-Extrusion WPC Flooring is a type of composite decking that is both sturdy and long-lasting. An outside layer of co-extruded polymer gives increased protection against weathering, UV radiation, and other environmental conditions, while the interior core is often constructed of reclaimed wood fibre and plastic. It is a great option for homeowners who want to make their outdoor space one-of-a-kind due to the wide variety of colours, textures, and patterns it comes in.

Protection against the Elements.
Co-extrusion WPC decking's many advantages include protection from the elements. It is able to withstand the elements for a long time since its outer polymer layer protects it from things like UV rays, moisture, and temperature swings.

Enhanced Stability and Longevity.
The greater durability of co-extrusion WPC decking is just one benefit. It is extremely durable because of its multilayer construction. Its inner core is made of recycled wood fibre and plastic, and its outside layer is made of co-extruded polymer. This makes it a great choice for use on decks, patios, and around swimming pools, all of which see a lot of foot traffic. It's high moisture and rot resistance also makes it a great material for use in damp outdoor settings.

Low-Upkeep
Unlike traditional wood decking, co-extrusion WPC decking does not require staining, painting or sealing. Additionally, it is highly resistant to fading and staining, so it maintains its appearance with minimal upkeep. A simple cleaning with soap and water or a pressure washer is all that's needed to keep the surface looking great year after year.

Cost Benefits
Co-extrusion WPC decking also offers cost benefits. While the upfront cost of co-extrusion WPC decking may be slightly higher than traditional wood decking, it requires less maintenance and replacement over time, making it a more cost-effective option in the long run.

How to Keep Co-Extrusion WPC Flooring Clean?

Co-Extrusion WPC Flooring is one of the easiest floorings to care for.
Do's
· For day-to-day maintenance, after sweeping the floor with a soft brush, or vacuuming the floor WITHOUT s beater, you can simply use any household cleaners with a damp mop.
· For deeper cleanings you can wet mop with cleansers such.
· It is advisable to use microfiber mops.
· Remove more stubborn soils with a soft nylon brush or sponge.

Don't's
· Don't use bleach or heavy soap cleansers.
· Don't use Floor polish.
· Don't use abrasives or harsh chemicals (ammonia-based cleaners, wax based products, detergents).

How To Mitigate Heat Buildup in Co-Extrusion WPC Floors?

To mitigate heat buildup in WPC floors exposed to sunlight, homeowners and designers can implement several strategies:

Choose Lighter Colors

Choose lighter-colored WPC flooring, which reflect more sunlight and absorb less heat compared to darker colors. Lighter hues not only help maintain cooler surface temperatures but also enhance the visual brightness and spaciousness of interior spaces.

Use Shading Solutions

Install shading solutions such as awnings, pergolas, or outdoor umbrellas to provide relief from direct sunlight and reduce heat exposure on WPC floors. Strategic placement of shade structures can create comfortable outdoor environments while preserving the integrity of WPC flooring materials.

Implement Proper Ventilation

Ensure adequate ventilation and airflow around WPC floors to dissipate heat and prevent heat buildup in enclosed or poorly ventilated spaces. Consider installing vents, fans, or louvers to promote air circulation and thermal comfort in indoor and outdoor environments.

Apply Heat-Reflective Coatings

Consider applying heat-reflective coatings or surface treatments to WPC floors to minimize heat absorption and enhance thermal performance. These specialized coatings can help reduce surface temperatures and mitigate the risk of heat-related damage or deformation in WPC flooring materials.

Steps to Install Co-Extrusion WPC Floor

Be sure to install the first row of boards with the tongue side facing the wall. First plank, first row. Place a distance ¼" (5mm) thickness to the left and position the plank against the wall. Later, after 3 rows, you can easily position the flooring against the front wall with distances ¼".
Prior to installation, measure the width of the room to check if the first row should preferably be cut length wise to get more equal width of the first and last rows planks.

Second plank, first row. Press the short end of the next floorboard at an angle to the first one, and then lay down. Complete the first row in the same way.

At the end of the first row, put a distance 1/4" , to the wall and measure the length of the last plank to fit. Cut the last panel to correct length, recommended min length is two times the width of the plank.

Second row. Position the remaining part of the first row's last plank as first plank of second row. Keep again two times the width as min length. Put a distance against the wall.

General. Distances between short ends. Minimum distance between short ends of planks in parallel rows shall not be less than about two times the width of the plank.

Place the floorboard an angle against the floorboard in the previous row, press forward and fold down at the same time. Leave the panel in a somewhat up angled position where the panels start to lock. To make this further easier, a wedge with the suitable angle can be placed under the plank near the short side joint as support.

Second plank second row. Place the short end of the floorboard at an angle against the previous installed floorboard and fold down all the way.

Push to slide the plank against the row in front so it aligns with the first plank. Put it down like with the first plank when the floorboards are positioned tightly together. The first/previous plank can now be folded completely down to horizontal position and if a wedge is used it can be moved to the next short end joint.

After 2-3 rows. Adjust the distance to the front wall by placing distances 1/4". Keep the distances in position during the entire time of installation and remove once the installation is completed.

If the wall is uneven, the floorboards must be adapted to its contours. Mark the floorboards with the contour of the wall. Do not forget to leave a 1/4" space to the wall. This procedure shall be used also for the first row if necessary.

Cut off the locking element with a chisel, apply applicable glue on the adjusted strip and push the planks horizontally together. If necessary place some spacers between last board and the wall during the hardening time of the glue. The method can also be applied to the short ends.

Mark the center of the holes and drill the hole with a diameter about 16 mm bigger than the pipe diameter (= 1/4" gap around), cut as shown with a saw or with a sharp utility knife. Install the floor plank. If necessary, put glue on the cut piece and replace.

Lamination vs. Co-Extrusion WPC Floor: What Is the Difference?

Lamination and extrusion are common manufacturing processes used to create a variety of building different, can produce materials that look very similar to the untrained eye. The purpose of this article is to explain some of the fundamental differences between a laminated article and an extruded article.
There are three major differences between laminated materials and Co-Extrusion WPC Floor materials.
1. Laminated products are a composite material that is made up of multiple layers of different materials. The key word is different. On the other hand, extruded products comprise a single layer of one primary material called an extrudate.

2. Since laminated products are made up of multiple layers, these layers need to be assembled into the final unit. This is accomplished by heating, compressing, welding or gluing the layers together. If the materials in the various layers are substantially different, this can complicate the assembly process. Incompatible materials may be difficult to bond together, and potentially require multiple steps to achieve a satisfactory bond. Extruded products, on the other hand, are not assembled, glued or bonded. They consist of a single layer or extrudate.

3. Some laminated materials undergo a mode of failure called delamination. This occurs when a stress or impact causes the bonds holding the different layers together to separate. Since extruded materials are a single material throughout, not layers bonded together, there is nothing to separate and therefore delamination cannot occur.

Co-Extrusion Composite Flooring Wpc Decking

What Is Co-Extrusion WPC Floor Vs Mono Extruded?

Vinyl extrusion is the process of manufacturing vinyl profiles used for fencing, patio covers and gates. The raw "cake mix" (in blended powder form or in chip or pellet form) which includes PVC resin, impact modifiers, UV stabilizers, heat stabilizers, and flow agents are melted and forced through a heated screw and barrel that forces the melted compound through shaping dies, downstream tooling, and cooling baths to obtain the final rigid profile.

Vinyl profiles are run continuously and are cut as they come "off the line" by a sliding saw. The skill and equipment required to create high quality profiles that are consistent and meet specifications is significant.

Many of the important properties of these vinyl profiles are determined by the characteristics of the PVC compound from which the pipe is extruded. Larger extrusions companies blend their own proprietary compounds from resins and other micro-ingredients. Smaller extrusion companies (and many who make caps and accessories using the injection molding method) often use compound that has already been blended by major resin manufacturers.

There are two primary categories of vinyl extrusion: Mono-extrusion and Co-Extrusion WPC Floor.
· Mono-extrusion has one layer of product all the way across the section of the profile (end view).
· Co-extrusion has both a substrate (inside of the profile) and cap-stock (outside of the profile). When properly extruded, these two layers are molecularly bonded as they are in a state of melt when extruded, and thus they will not delaminate.

Our Factory

Huzhou Deyu New Materials Co., Ltd. is located in Huzhou City, the northern part of Zhejiang, which is known as the origin of WPC flooring. Its main products include SPC flooring, WPC flooring, WPC wallboard, WPC fence, SPC wallboard and related accessories.

productcate-1-1

We have our own factory with a strong R&D and production team. The production workshop area exceeds 10,000 square meters. We have established long-term and stable cooperative relations with dealers in Southeast Asia, the Middle East, South America, Africa and Europe. You are welcome to visit our factory and hope to reach cooperation in the near future.

Our Certificate

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Ultimate FAQ Guide to Co-Extrusion WPC Floor

Q: How do I check Co-Extrusion WPC flooring?

A: The recommended method of measuring the hardness of the board is by using a shore-hardness D meter (durometer) Ideal hardness for the boards should be 75D to 80D. 3. Screw Holding capacity – Screw Holding capacity is one of the most critical parameters based on which the quality of the PVC/WPC Boards can be judged.

Q: Is Co-Extrusion WPC flooring better than laminate flooring?

A: Co-Extrusion WPC flooring vs Laminate Flooring. One distinct advantage that WPC has over laminate is that Co-Extrusion WPC flooring is 100% waterproof. This means that it can be installed in places that laminate should not—typically in spaces such as commercial bathrooms, commercial kitchens, and areas below ground level.

Q: How to clean Co-Extrusion WPC floor?

A: Clean your floors periodically with a professional vinyl floor cleanser. For moderately soiled areas, use a mild solution of isopropyl (rubbing) alcohol and distilled water. Dilute the mixture by mixing one-part alcohol and 2 parts distilled water.

Q: How do you maintain Co-Extrusion WPC floors?

A: Sweep, dust, or vacuum with the hard surface attachment regularly to prevent dirt and debris from accumulating-this can scratch or dull your floor's finish. Damp mop as needed with clean water and nonabrasive floor cleaner. Every so often, clean the floor with product specifically made for vinyl/WPC floors by lightly.

Q: What are the factors that cause the Co-Extrusion WPC Floor to heat up?

A: The temperature of WPC flooring in sunlight is influenced by several factors, including the color, texture, and composition of the flooring material, as well as environmental conditions such as sunlight intensity, air temperature, and humidity levels. Darker-colored WPC floors tend to absorb more heat from sunlight compared to lighter-colored floors, resulting in higher surface temperatures. Similarly, textured or embossed WPC flooring may retain more heat due to increased surface area and thermal absorption.

Q: Does Co-Extrusion WPC flooring expand and contract?

A: WPC flooring can expand and contract with temperature changes, and prolonged exposure to the sun's heat can exacerbate this phenomenon. In extreme cases, excessive heat absorption can cause WPC flooring to expand beyond its normal limits, leading to buckling, warping, or distortion.

Q: Does Co-Extrusion WPC flooring scratch easily?

A: Robustness and Endurance: WPC flooring stands out for its exceptional durability and resistance to everyday wear and tear, such as scratches, dents, and scuffs. Unlike traditional wood, which is prone to warping, shrinking, and cracking, WPC maintains its structure and integrity, even under heavy foot traffic and extreme weather conditions.

Q: How to maintain Co-Extrusion WPC flooring?

A: Proper cleaning is crucial for preserving the optimal appearance of your WPC decking. Start by sweeping the deck to remove dirt, leaves, and debris. To prevent scratching the surface, consider using a leaf blower or a broom with soft bristles. Next, perform a gentle wash using warm water and mild soap or detergent.

Q: What is the life expectancy of Co-Extrusion WPC flooring?

A: WPC tiles or terrace planks are more durable than planks or tiles made from wood. Because of their resistance, solid WPC planks have a life of up to 30 years. Apart from the durability of WPC, another thing to remember is the level of care it requires. WPC is very easy to clean.

Q: How do you clean Co-Extrusion WPC flooring?

A: SPC/WPC waterproof flooring is one of the easiest floorings to care for. For day-to-day maintenance, after sweeping the floor with a soft brush, or vacuuming the floor Withouts beater, you can simply use any household cleaners with a damp mop. For deeper cleanings you can wet mop with cleansers.

Q: Is Co-Extrusion WPC floor 100% waterproof?

A: Unlike conventional construction materials, WPC is completely waterproof, moisture resistant, fire retardant, as well as highly durable, these attributes make it a great fit for interior applications. The main advantage of the WPC boards over natural wood is the termite resistance quality.

Q: How long does Co-Extrusion WPC flooring last?

A: Co-Extrusion WPC flooring is the most durable product on the market, which also requires the least maintenance. The service life of composite decking guarantees up to 20 years. In addition to the figures reported by the manufacturer, many third-party tests have also confirmed the service life of WPC composite decking. Due to the engineering nature of the products, the average life of composite products far exceeds wooden decks.

Q: Is Co-Extrusion WPC floor termite proof?

A: Termite resistance: WPC boards make good material for termite-proof furniture. This is one of the main advantages WPC wood offers over natural wood. In addition, these boards make a perfect solution for outdoor applications.

Q: Can Co-Extrusion WPC floor be used for bathroom?

A: WPC decking is perfect for bathrooms, thanks to its waterproof nature and moisture-resistant properties. Unlike solid wood decking, which can suffer from water damage, WPC maintains its integrity, shape, and appearance, even in the most humid environments.

Q: Is Co-Extrusion WPC floor safe?

A: Now a Days 8 out of 10 house hold face the problem of termite and moisture attack. Due to this furniture which are made with precious Veneer and laminate get spoiled in few years. Main feature of WPC is that it is 100% water and termite proof so it does not matter where you are using WPC it remains safe and strong in every applications.

Q: Does Co-Extrusion WPC flooring dent easily?

A: Traditional LVT floors are pliable and soft, making them an easy target for dents from heavy furniture. Thanks to its rigid core construction, a WPC hybrid is less likely to dent. However, it is still a softer flooring that is not entirely safe from the threat of dents.

Q: How is Co-Extrusion WPC flooring installed?

A: Starting from the RIGHT side in relation to the installation room, with the tongue facing the wall, carefully place the first board in place. Align the next piece by overlapping the end of the first board. Press down firmly to lock the short end by tapping on the joint with a rubber mallet.

Q: What is the life expectancy of Co-Extrusion WPC flooring?

Q: Does Co-Extrusion WPC flooring scratch easily?

A: WPC decking floorresistance to everyday wear and tear, such as scratches, dents, and scuffs. Unlike traditional wood, which is prone to warping, shrinking, and cracking, WPC maintains its structure and integrity, even under heavy foot traffic and extreme weather conditions.

Q: Can we paint or polish on Co-Extrusion WPC floor?

A: You can paint or polish WPC board with any color of your choice. Before painting or polishing sand it with sand Paper and then clean it with cloth. Apply putty on the edges of the WPC board and let it dry to make it smooth. After drying start painting starting from the edges to surface.

We're professional co-extrusion WPC floor manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to wholesale bulk high-grade co-extrusion WPC floor from our factory.

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